Production DataTower | SoftServe Demo

Production Data Tower

Get the analytics you need. Spin up your manufacturing production data tower within minutes. Yes, it’s possible.

HOW IT WORKS

Our solution is designed to meet you where you are, regardless of your factory's maturity level. If you're at the stage where you're comfortable extracting data from a CSV file, we've got you covered.

Production Data Tower simplifies your data collection process.

Perform a standard file upload

Map your data format

Extract it

into a CSV file

We also understand that as your factory grows, so will your need for automation.

The Production Data Tower can:

Provide support for adapters and connectors for automated data capture.

Offer various data pipelines, automating the flow of data into our solution.

An integration with visual inspection solutions to capture that additional data.

Execute queries from your MES, SCADA, or ERP systems.

Leverage low-code solutions to digitalize data capturing.

As you evolve, we evolve with you, ensuring that you always have the most efficient, effective way to gather and analyze your data.

You're only minutes away from making smarter, data-driven decisions.

Production Data Tower ARCHITECTURE:

Dashboards

Analytics Dashboard Examples

The Production Data Tower offers visibility into key production KPIs. It provides an aggregated view of all your production capabilities, with the flexibility to focus on individual production sites, enabling root cause analysis by clicking on underperforming indicators.

Meet Mark, Factory Production Manager

Mark contacts Jane,

the quality manager of this factory floor.

Mark uses the global dashboard to access production efficiency, quality, and OEE metrics for all his production facilities.

Mark would like to analyze what is going on with the availability metric. Here, he only sees an aggregated view. However, Mark will have the ability to also review in greater detail each of the factories to identify the root cause. Once he picks the relevant unit, he will be redirected to the factory level dashboards. From there, he delves deeper into the details to find the root cause analysis.

Mark has visibility of different factory areas and individual production lines. He can click through to that factory's quality overview dashboard.

Mark opens the dashboard with the details about quality insights and can see five charts with the general manufacturing metrics.

This dashboard offers insight into your factory's overall quality metrics, allowing you to view metrics such as:
· The number of defects compared to the target
· Defects categorized by type
· Defects categorized by consequence
· Defects categorized by parts
· The cost associated with defects

To schedule a fix, she can use her interactive report dashboard that displays tasks, assignments, workload, and test statuses — allowing her to see when an engineer can fix the problem and how quickly the machine will be up and running.

Jane’s view is designed to make her job more manageable.

Jane focuses on quality management and continuous process improvement. Having access to the same dashboards as Mark, she has already discovered the machine that is down and is working on a solution.

Mark can quickly identify areas that need attention because they are highlighted in red.

Real-World Scenarios

Production Data Tower Use Cases

OEE Metrics Analysis

Evaluate overall equipment efficiency (OEE) metrics and their components (availability, performance, quality) at the factory or production area/line level. Conduct a detailed root cause analysis of OEE by delving deeper into equipment downtime/uptime details.

Production Quality Checklist Preparation

Develop digital procedures and checklists to guide the production quality inspection process.

Production Quality Checks

Enable operators or quality engineers to perform production quality inspections using digital solutions.

Quality Issue Registration

Empower operators or quality engineers to log quality incidents into digital solutions, assign necessary actions, and conduct root cause analyses.

Production Quality Data Collection

Gather data from digital quality inspection solutions to analyze quality metrics and generate corrective actions.

Production Data Collection and Integration

Collect data from various sources and digital solutions to facilitate end-to-end production data analysis (Production Data Tower).

Factory Production Metrics Analysis

Examine factory metrics, such as OEE, performance, and quality, to gain high-level insights into factory operations.

Production Quality Metrics Analysis

Assess production quality metrics, such as scrap rates and first-pass yield, at the factory or production line level. Conduct detailed root cause analyses by exploring defect counts, their categories, consequences, and costs.

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